Construction Engineering Verified Calculator

Fan System Curve Calculator

Plot the duct system resistance curve from your design point and see what extra airflow costs, plus what data is still needed for a fan operating point.

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Geometry-based calculation.System resistance curve from your design point, following ΔP ∝ Q². It plots the system the fan works against, not the fan.

Fan system resistance curve Pressure required against airflow for the duct system, rising steeply with flow, with the design point marked and a guide at half the design flow. Flow (L/s) Pressure (Pa) — — half flow design point K
  • System resistance curve
  • Design point
  • Axis / annotation
Pressure required against airflow for the duct system, rising steeply with flow, with the design point marked and a guide at half the design flow. Both axes are linear from the origin. The steepening shape is the message, so no axis is truncated to exaggerate it. System curve only. No manufacturer fan curve, efficiency or operating point is shown — that intersection needs fan performance data from the manufacturer.

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What this calculator does

A fan does not deliver one flow at one pressure — the ductwork pushes back harder as flow rises. This tool draws that resistance curve so you can see how much the system costs to push past its design point, and it tells you exactly what is still missing before an operating point can be found.

How to use it

  1. Enter the design airflow and the pressure the system loses at that airflow — build that point up with the Fan Static Pressure tool.
  2. Enter the highest airflow you want to plot; it must extend past the design point.
  3. The curve is anchored on your design point, so that point has to be right for the rest to be right.
  4. An operating point needs the manufacturer’s fan curve; this tool will not invent one.

Governing formula

Governing Formula
ΔP(Q) = ΔP_d × (Q / Q_d)²

Where:

  • ΔP(Q) = Pressure required at flow Q, Pa
  • ΔP_d = Design pressure loss, Pa
  • Q_d = Design airflow, L/s

Derived Equations:

System resistance: K = ΔP_d / Q_d²

Worked example — 400 Pa at 100 L/s

The figures below were produced by running this page's own engine with the example inputs (Design airflow (L/s), Design pressure loss (Pa), Highest airflow to plot (L/s)). If the calculator returns something different for the same numbers, that is a bug, not a rounding difference.

Expected results for the worked example
System resistance K0.04 Pa/(L/s)²
Flow for 2× design pressure141.42 L/s
Flow for half design pressure70.71 L/s
Fitted curve exponent2
To find an operating point you needA fan operating point needs the manufacturer’s fan curve (flow against total pressure at a given speed). This tool plots the system the fan works against; supply the fan curve from the manufacturer’s selection data to find the intersection.
  1. The resistance is K = 400 / 100² = 0.04 Pa/(L/s)².
  2. At 200 L/s the curve needs 1,600 Pa — four times the design pressure.
  3. That is the point of the quadratic curve: extra airflow is paid for quadratically.

Assumptions & limitations

Engineering calculation. System resistance curve from your design point, following ΔP ∝ Q². It plots the system the fan works against, not the fan.

  • System curve only. No manufacturer fan curve, efficiency, motor power or operating point is claimed; the intersection needs fan data this tool does not hold.
  • Resistance follows ΔP ∝ Q², which is a turbulent-flow result. It is a poor fit at low Reynolds number, and this tool has no viscosity with which to test that.
  • K is back-calculated from the design point you supplied. It is not derived from duct dimensions, fittings or roughness data — use hv-fan-static to build that point up.
  • No duct leakage, filter loading, device resistance over time, or altitude air-density correction is included.

This tool supports professional engineering work; it does not replace a sealed design. Confirm every result against the applicable standard and a licensed engineer before it is built.

References & standards

  • ASHRAE Handbook — Fundamentals, air system design and the system curve.
  • CIBSE Guide B — fan system resistance and the system curve.
Engineering Disclaimer & Verification Notice

This calculator provides preliminary engineering estimates for informational and planning purposes. Actual reverse osmosis / engineering system performance depends on site conditions, feed-water chemistry, membrane characteristics, operating pressure, temperature, recovery limits, fouling/scaling potential, and system design. Verify results using project-specific data, manufacturer projections, and applicable engineering standards before final design or operation.