Electrical Design guide Understand a concept

Why a low power factor costs money, and how much correction is needed

Converting kW and power factor into the reactive power to remove, and choosing a defensible target.

The engineering question

The meter records fewer kWh than the equipment consumes. What is the missing current, and how do you remove it?

Worked example

The figures below were produced by running the Power Factor Correction Calculator with the same inputs — during the build, from its authoritative engine.

Results
Capacitor bank required 138.3082 kVAr
Reactive power now 220.4793 kVAr
Reactive power at target 82.171 kVAr
What to install Install ≈ 138 kVAr of shunt capacitance (a three-phase bank of 46 kVAr per phase) to lift power factor from 0.75 to 0.95.
  1. Reactive power at a given power factor is P·tan(acos(pf)).
  2. The correction required is the difference between the existing and target reactive power.
  3. Install that in kVAr, and consider detuning reactors where harmonics are present.

Sanity check

Correcting to 0.95 then 0.98 should add only a small further bank. If the second step doubles the required kVAr, the target has been misread.

Tools for this problem

These are the EngiMetric calculators that compute the numbers in this topic. Each one shows its formula, its units and its limits rather than returning a bare result.

Engineering review required

This topic supports professional engineering work; it does not replace a sealed design. The result depends on site data, the governing standard and engineering judgement, and should be confirmed by a competent engineer before it is built.

References & standards

  • IEEE 141 — reactive power compensation
  • IEC 60831 — shunt capacitors

Related problems

Electrical Calculate a value

Sizing a cable for both current and voltage drop

Two independent constraints that must both be satisfied, and recognising which one actually chose the size.

  • Type Design guide
  • Tools 2 linked
  • Review Needs engineering judgement