Where the pressure in a pipe line actually goes
Separating frictional loss from fitting loss, and why small bore runs lose far more than intuition suggests.
The engineering question
The pump has the pressure but the far end does not. How much is lost in the pipe itself, and how much in the fittings?
Worked example
The figures below were produced by running the Pipe Fitting Loss Calculator with the same inputs — during the build, from its authoritative engine.
| Head loss | 0.4893 m |
|---|---|
| Pressure drop | 4.8 kPa |
| Velocity head | 0.2039 m |
| Equivalent straight length | 12 m |
| Assessment | Through a K = 2.4 fitting the head loss is 0.49 m (≈ 5 kPa water). Equivalent straight length ≈ 12.0 m at f = 0.02. |
- Velocity head is V²/2g, and the loss is K times that.
- Two standard elbows and a gate valve is a K of roughly 2.4.
- The equivalent straight length converts the loss into pipe metres, which makes it comparable with the run itself.
Sanity check
Doubling the velocity quadruples the loss. A small velocity increase is rarely a cheap way to solve a pressure problem.
Tools for this problem
These are the EngiMetric calculators that compute the numbers in this topic. Each one shows its formula, its units and its limits rather than returning a bare result.
References & standards
- Crane TP-410 — loss coefficients
- ASME B31.3 — pressure drop criteria
Related problems
Why a pump is cavitating and what NPSH margin it needs
Working out the net positive suction head available at the pump eye, and why a few centimetres of margin matter.
Also: Environmental
Finding the duty point instead of guessing a pump size
Reading a pump curve as a system curve, and matching the two to find where the system will actually operate.